Installation Guidelines and Technical Specifications for Filters
The main filter product names of China Strainer Network include:U-shape Strainer,Water Hammer Absorbing DeviceYG Type Piperoad Strainer,ZQX Type Automatic Clean Strainer
1. Installation of Frame and Drive System
Begin by installing the rectangular frame along with the drive and driven rollers. This includes precise positioning of the upper and lower support rollers and rigorous calibration of the frame’s levelness, parallelism, and perpendicularity.
Key Tolerances:
Diagonal error must not exceed 5 mm.
Flatness must be within 3 mm (verified using a water-filled transparent hose).
Once the frame is secured, hoist and connect the drive unit to the drive roller. Before filling the reducer with the specified gear oil (40# or 150#–160#) to the required level, ensure there is no misalignment or mechanical binding.
2. Assembly of Vacuum System and Friction Belt
Before assembly, inspect all components—including vacuum boxes, sliding tables, and friction belts—for damage, with particular attention to cracks in the sliding tables.
Assembly Sequence:
Install components in order along the material discharge direction.
Mount the friction belt and its guide rollers onto the upper beam structure.Install the lifting mechanism to ensure smooth and flexible movement.
Calibration Requirement:
Vacuum box flatness and straightness must be within ≤ 2 mm before bolt tightening.Finally, apply sealant to the mating surfaces between the vacuum box and sliding table to prevent vacuum leakage.
3. 橡胶带调试与加工
铺设并张紧橡胶带,确保驱动辊与被驱动辊在2毫米公差范围内平行。系统通电后,调整带子使其在滚轮中央移动。不锈钢Y型滤网
入场流程:
进行2至4小时的无载测试,使皮带自我纠正其跟踪。皮带稳定运行后,停止系统进行最终加工:沿橡胶槽中心线钻孔。用高强度胶粘剂粘合侧裙,并用磨床粗糙表面。用均匀的锤击固定,确保永久防漏密封。
4. 安装辅助机构和分配系统
根据对准标记安装导向滚轮和布压辊,平行度校准至≤ 2毫米。
后续步骤:
安装过滤布张紧和跟踪装置,确保畅通无阻。安装布料再生系统,包括洗衣盒、刷滚轮和喷管。安装浆料和冲洗分配器。确保摩擦带和滤液歧管的所有润滑管线都正确对齐并固定,以保持畅通无阻。
5. 控制系统和最终滤网安装
安装自动排放罐和开关阀,保持垂直对齐在3毫米以内,并确保气密封闭。
电气完工:
将压缩空气和电源线连接到控制柜及相应电机。
过滤布安装(生产前的最后一步):
确认布料的正确过滤侧。使用钢夹或超声波焊接连接布料(每平方厘米至少有一个焊点)。对张力和跟踪进行最终调整,以符合作标准。
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